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Use elastic disk Product List

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0329 Prevention of clogging in thermoplastic elastomers

0329 Prevention of clogging in thermoplastic elastomers

Preventing raw material clogging! Introducing a case study on the implementation of blow discs in a resin molding factory.

We have been using "Brodisk" for some time now, and we would like to introduce a case from one of our business locations. When intermittent aeration was performed using Brodisk, while the clogging improved somewhat, it was not completely resolved and remained unstable, leading to consultations. The actual hopper this time is small in diameter, but we have installed 6 Brodisk Mini units. The results were as expected, and in addition to this small diameter hopper, we have also implemented this material in a grinding product tank (1000□). [Overview] ■ Hopper diameter: 250φ ■ Discharge section diameter: 70φ ■ Raw material: Thermoplastic elastomer (TPO), granules of a few mm + fine powder ■ Brodisk Mini arrangement: 2 units in the lower section (near the discharge section), 4 units in the upper section * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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  • Other powder equipment
  • Use elastic disk

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0352 Promoting discharge from the dust collector hopper section.

0352 Promoting discharge from the dust collector hopper section.

No bridge occurs, and the time required for discharge is also reduced! Introducing a case study of the Brody Disk.

This is a case where there was a large amount of retention and a long retention time in the dust collector hopper, leading to the occurrence of bridging. In the case of a dust collector hopper of approximately 2000 square units, it is common to install 8 "blow disks," but since there are cases where retention is allowed up to about 2/3 of the hopper capacity, 12 disks were installed instead. After implementation, there were no occurrences of bridging, and the time required for discharge was also reduced. 【Overview】 ■ Hopper size: 2000×2000 ■ Discharge outlet: 250 square units ■ Target material: Water treatment chemicals ■ A total of 3 disks were installed: 1 near the discharge outlet on each side and 2 above that ■ A controller with 6 solenoid valves was used to sequentially turn on air in time intervals, with 2 blow disks at 6 locations *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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  • Other powder equipment
  • Use elastic disk

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0632 Resolving blockages in gypsum (products)

0632 Resolving blockages in gypsum (products)

Measures against clogging of gypsum powder that tends to remain in the four corners! A case study of installing a brody disk.

We would like to introduce a case where "Blow Disks" were used to address issues of gypsum powder clogging and residue in the product receiving hopper. To counter problems such as blockages at the discharge section and residues that tend to accumulate in the four corners, we installed one Blow Disk on each side, 150mm above the discharge section. Additionally, by placing one Blow Disk on each side of the flat area adjacent to the upper R surface, for a total of 8 disks, we have resolved the clogging of gypsum (product). 【Case Overview】 ■Trouble Details - Blockage at the discharge section - Tendency for residues to accumulate in the four corners ■Control - Controlled by a C-SV4 controller with 4 built-in solenoid valves - Sequentially activating air for 2 Blow Disks at a time with a time delay for all 8 disks 【Key Points of This Equipment】 ■The elastic disks (silicone) are very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. Once you use them, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.

  • Mixer/agitator
  • Use elastic disk

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At the hopper where the crushing sword mountain is installed.

At the hopper where the crushing sword mountain is installed.

Introducing a case where all four Brody disks (mini) were simultaneously turned ON/OFF! The bridge issue has been resolved.

We would like to introduce a case where we resolved a bridging issue that occurred in a feed hopper with a substance resembling flour. Due to the "gentle slope of the hopper" and "small discharge diameter," bridging occurred under the knife edge. After receiving a consultation from the user, we listened to the details and proposed a solution that was implemented. [Case Overview (Partial)] ■ Hopper Overview - Size: 500×500 - Discharge Diameter: Φ50 - Slope: Approximately 45° [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more detailed information about the case, please refer to the related links. *For more details, please check the PDF materials or feel free to contact us.

  • Mixer/agitator
  • Use elastic disk

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0679 Corner hopper residual measures (rice flour)

0679 Corner hopper residual measures (rice flour)

A case where the residual rice flour in the four corners of the corner hopper was resolved through aeration using this product.

We would like to introduce a case study where our "Brodisk" was installed. Although the hopper has a sufficient incline, rice flour remains in the four corners of the corner hopper. This was resolved through aeration using our product. For control, we intermittently turned on the air for eight Brodisks in pairs using the C-SV4 controller, which has four built-in solenoid valves. 【Case Overview (Partial)】 ■ Hopper Overview - Upper Dimensions: 1800×1800 - Discharge Dimensions: 700×700 - Hopper Incline: Just under 70 degrees ■ Contents - Rice Flour 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please download the PDF or feel free to contact us.

  • Mixer/agitator
  • Use elastic disk

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